
Website Ford Motor Company
Job Responsibilities:
- Supervise preventive maintenance schedules, preventive and predictive inspections, and make repairs to minimize down time
- Lead skilled trades/maintenance personnel to evaluate controls requirements for maintaining and improving production yields, throughput, and up time
- Fully integrate Leak Tag and Jumper Tag process into daily operations
- Use Vis Plant monitoring software to review cycle times of automation, review and follow up automation project’s and installations
- Control and monitor oil, water, and energy usage
- Conduct root cause analysis of downtime issues to prevent recurrence (4D process)
- Troubleshoot PLC, robot, and other automation problems
- Coordinate weekend and shutdown maintenance planning
- Work with ME/PE to launch new programs or equipment, optimize floor layouts, coordinate equipment refurbishment, and develop standardized PM programs from FMEAs
- Enforce compliance with Safety Operating System practices to include, but not limited to: Combustion Safety; Energy Lockout; Pedestrian and Vehicle Safety; Working at Heights; Pre-Task Analysis (PTA); and licensing and safety training requirements
- Supervise material control (spare part inventory), repair and rebuild programs, and reliability and maintainability reviews
- Drive Continuous Improvement through a focused maintenance program designed to reduce scrap and ensure reliability of error-proofing devices
- Meet FTT, inventory, cost, scrap, supply, and tooling expense targets
- Create a conducive work environment for the team(s) to complete their assigned responsibilities/tasks; build and champion a team environment between production and maintenance
- Reprogram automation for engineering changes and improvements
- Coordinate and schedule manpower and materials to meet maintenance requirements while minimizing down time; coordinate maintenance activities with other plant operations as needed
- Analyze equipment performance and work to improve efficiencies; actively participate in Constraint Review Process
- Responsible for monitoring day-to-day production processes, tooling, and operations related to automation equipment
- Execute prioritized daily maintenance activities (predictive, preventive and crisis maintenance) while ensuring full utilization of work force while optimizing available opportunities for all maintenance
- Complete 100% of mandated EOS PMs at the prescribed frequency
- Update program backups for automation
- Optimize throughput in accordance with budgets and cost objectives: meet or beat schedule
- Ensure equipment start-up readiness for production
Job Requirements:
- Ability to work independently with limited supervision
- Strong problem-solving skills, including 8Ds, FMEAs, and DMAICs
- Familiarity with Visual Factory Management
- Ability to work any shift as well as rotating shifts and weekends
- Knowledge of Microsoft Office (Word/Excel/PowerPoint/Outlook)
- Knowledge of constraint management principles
- Ability to read prints, AutoCAD, interpret and modify electrical schematics
- Familiarity with RS Logics
- Familiarity with Fanuc and Kawasaki robots
Qualification & Experience:
- 1 or more years’ of electrical experience
- 1 or more years’ experience troubleshooting maintenance issues in a manufacturing environment
- 1 or more years’ of conveyor experience
- Final/Body shop/stamping/paint/subassembly experience
- HS Diploma or GED
- 1 or more years’ working with PLC logic and controls
- Bachelor’s Degree in Electrical or Mechanical Engineering
- DMAIC and DMADV (DFSS) Project Methodology experience
Job Details:
Company: Ford Motor Company
Vacancy Type: Full Time
Job Location: Louisville, KY, US
Application Deadline: N/A
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